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Chitosan-Based Sustainable Textile Technology: Process, Mechanism, Innovation & Safety


         Physical, chemical, and mechanical  electrospinning process [33]. The metal  and uniform surfaces.  The main
         characters of chitosan fibers and the  ions also help to break down the intra-  advantage of blending of chitosan and
         ability to build in different forms  and intermolecular hydrogen bonds and  agarose is the production of nanosized
         facilitate chitosan nanofibers for the  reduce the viscosity of chitosan  fibers. The achieved fiber diameter is
         filtration process, for example, metal  solution that would enhance the chain  520 ± 35 nm and 140 ± 9 nm for using
         and dyes separation from water [20,  entanglements. As a result, lower  30 and 50% agarose, respectively.
         21], capturing of virus in air [22], etc.  number of beads and reduced diameter  Besides, the pure chitosan fibers from
         In addition, the technological     of fibers are obtained from chitosan  electrospinning process exhibit around
         developments in textile processing  electrospinning process [33]. Some  1.76 ± 0.59 µm in diameter [38].
         associated with chitin and chitosan  processes of chitosan blends and
                                                                               Poly lactic-co-glycolic acid (PLGA)-
         would impact on reinforcing microfibers  mechanical properties have been
                                                                               chitosan-PVA blends
         composite [23], dressing for wound skin  demonstrated below.
         [15, 24–26], carrying and delivering                                  The PVA and chitosan are dissolved
                                            Nylon-6/chitosan blends fiber
         drugs [22, 27], tissue engineering [15,                               in 2 wt.% acetic acid separately and
         28–30], vascular grafts [31], etc.  Two    solvents,    1,1,1,3,3,3-  blends at a ratio of 60:40. The mixture
                                            hexafluoroisopropanol (HFIP) and   is used for the electrospinning process.
         Chitosan blends for electrospinning
                                            formic acid at a ratio of 90/10, have  Besides, PLGA of 6 wt.% is dissolved
         process
                                            been used to dissolve nylon-6 and  in a mixture of solvents, tetrahydro-
         Apart from the pure chitosan       chitosan for the electrospinning   furan (THF) and N,N-dimethylforma-
         processing, many studies have      process. The total weight of polymer  mide (DMF). The electrospinning
         reported on mixtures of chitosan with  has been maintained 6% by varying  process is modified by adding an extra
         different polymers such as polyvinyl  the concentrations of both polymers.  tip or syringe parallel to another tip for
         alcohol (PVA) [32], polyacrylamide [33,  The similar electrospinning process  holding two polymer solutions
         34], polyethylene oxide (PEO),     has been operated at room temperature  separately. The collector collects the
         polyacrylonitrile   (PAN)    [35],  [37]. The properties of the blend fibers  spinning fibers from both tips. In this
         caprolactone [14], and Zein (an    depend on the blending weight ratio.  process, chitosan/PVA and PLGA
         agrobased protein) [36] to modify the  The increased amount of chitosan  solutions are used separately in these
         chitosan solution property and facilitate  increases the functional sites for  tips and run the electrospinning
         the spinnability by easy flowing through  capturing water molecules. A unique  process. The tensile strength values
         the capillary tip. For example, the  molecular interaction between nylon-6  of three different electrospun
         viscosity of chitosan solution     and chitosan is formed due to      nanofibers/PLGA, chitosan/PVA, and
         decreases with the increasing amount  developing a hydrogen bond which  PLGA-chitosan/PVA-achieved by
         of PEO. The main reasons for the   affects the mechanical property of the  electrospun are 7.3, 4.3, and 2.6 MPa,
         change in viscosity is the reduction of  blend fibers. The tensile strength and  respectively. The reason behind the
         intra- and intermolecular attraction  crystallization behavior decrease due  result is no interaction present between
         among the chitosan chains and the  to the formation of an amorphous   PLGA and chitosan/PVA. Besides,
         formation of new bonding of PEO with  polymer during the electrospinning  PLGA-chitosan/PVA and chitosan/
         the backbone of chitosan.  The     process. For example, 25% of chitosan  PVA nanofibers are crosslinked
         presence of PEO on chitosan structure  in the blends shifts the melting point  separately using 25% glutaraldehyde.
         interferes the intra- and intermolecular  at 258.1°C, while pure nylon-6 exhibits  The tensile strength of crosslinked
         association, while new hydrogen bonds  the temperature at 268°C [37].  PLGAchitosan/PVA is found higher
         are formed between –OH group of    Chitosan-agarose blend fibers      compared to uncrosslinked nanofibers.
         chitosan and water. It results in a                                   In contrast, the crosslinked chitosan/
         drastic reduction in the viscosity of  Chitosan and agarose, one kind of red  PVA nanofibers have lower tensile
         chitosan solution [15]. Furthermore,  algae, are dissolved in a mixture of  strength than that of uncrosslinked
         PVA also facilitates interaction with  solvents, trifluoro-acetic acid (TFA)  nanofibers. In the case of crosslinked
         chitosan in molecular levels that restrict  and dichloromethane (DCM). The  PLGA-chitosan/PVA, some bonds are
         the intra- and intermolecular interaction  polymer has been maintained at 7%,  formed after crosslinking with
         among chitosan chains and provide a  while the solvent ratio between TFA and  glutaraldehyde [39].
         better spinnable solution [16].    DCM is 7:3. In the electrospinning
                                            process, the operating electrostatic  Chitosan-based textile processing
         Moreover, inorganic nanoparticles such  potential is 15 kV/12 cm and the
                                                                               Chitosan: a sizing and desizing
         as sodium chloride, potassium      solution flow rate is 0.5 ml/h. The
                                                                               agent for textile pretreatment
         chloride, or ions such as calcium and  blending contents of 30 and 50%
         iron are used in doping chitosan in the  agarose provide fibers with smooth  Sizing is the conventional process of

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