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Strategies for Removing Chemical Finishes from Post-Consumer Outdoor Fabrics



         -  find new methods to avoid hazard-
            ous materials in recycled acrylic
            goods.

         The goals of REACT project are:
         -  To reach a removal rate of 90-95%
            of hazardous chemicals that pre-
            vent fibre recycling;
         -  To obtain a final textile product with
            yarn coming from 100% recycled
            fibre, mixing regenerated fibres from
            card, winding opened thread and
            waste material collected fibre, each
            up to 33%;

         -  To treat up to 99% of all sewage
            impurities obtained from removal
            steps;
         -  To reuse the acrylic textiles as raw
            material for other production cycles,
            to reach 30% of waste prevented
            from disposal (3.600 tonnes total/
            year) for the outdoor sector (awnings
            and furnishing).
                                                        The long-term purposes of REACT project
         REACT project activities were focused
         on the removal of contaminants from  REACT project activities were focused on the removal of contaminants from
         acrylic fibres.                    acrylic fibres. The global acrylic fibre market is projected to reach a market
         Due to their unmatchable performance  value of about US$ 5.2 billion by 2027 end, registering a CAGR of 2.65%.
         (combination of weatherability and
         mechanical strength), it is the mainly
         used fibre (>90%) in awnings and out-
         door furnishing:
         -  11’000 tonnes/year of outdoor acryl-
            ic textiles;
         -  2.5 million awnings installed in Eu-
            rope;
         -  7’700 tonnes/year of acrylic textile
            waste are disposed of by landfill or
            incineration.


                                            For outdoor applications, the commonly used synthetic fabrics are finished
                                            with specific chemicals to increase their resistance to atmospheric agents and
                                            make them long-lasting water-resistant.

                                               Melamine-formaldehyde, acrylic and
                                                fluorocarbon resins are among the

                                             most commonly used finishes for this

                                                                      purpose.



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